Production Steps

Machines production for stock and/or specific orders.
CO2 laser cutting, bending and wire welding in template of the frames, brackets and the various supporting elements.
Polyester powder coating and baking at 180°C for 20 minutes of the frames, clamps and the various supporting elements.
Investment in various moulds and for deep moulding of cylinders and tanks.
CO2 laser cutting of the machines’ tops.
TIG welding of cylinders/tanks to the machines’ tops.
Cleaning of the welding and satin finish of the details.
Preparation and assembly of pipes and small barrels for the cooling circuit of the machines, preparation of pipes and heaters for the circuits of the machines.
Pressure test for leakage and strength, with nitrogen, of the cooling and heating circuits of the machines.
Check for leaks in the cooling and heating circuits, through immersion into a water tank.
Insulation of the cooling and heating circuits with a mixture of polyurethane foam (polyol and isocyanate).
Wiring of the electrical boxes of the machines.
Production/moulding of the machine components (mixers, lids, blades and/or scraper elements, panels etc.).
Machine assembly.
Fixing of the mechanical components and connection of the refrigeration, hydraulic and electrical components of the machines.
Pressure test for leakage and strength, with nitrogen, of the connections’ welding of the cooling and heating circuits of the machines.
Charging of the cooling circuit with refrigerant gas, charging of the heating circuit with heat-conducting liquid.
Check of the electrical wiring of the machines.
Regulatory electrical testing of the machines (grounding continuity test, dielectric voltage test, insulation resistance test, leakage current test and short-circuit test).
Functional and performance tests of the machines, with regulation of the various electrical and refrigeration controls of the machines.
Cleaning of the machines and its components.
Application of adhesives, silk-screen prints, attention/danger signs and labels (front label with logo of the machine and rear label with the technical data of the machine).
Machine equipment including spare parts kit, spatula for gelato, brushes and cleaning tub.
Documents supplied with the machines (CE Conformity Declaration, technical handbook, quick reference handbook, operating and maintenance manual, guarantee and installation sheet of the machine).
Positioning and fixing of the machines in their packaging.
Shipping.